Eco-Friendly Binder for Carbon Containing Refractories
Eco-Friendly Binder for Carbon Containing Refractories
(Lignin Reforming Binder)
Protection from hazardous gases in the workplace and Environmental protection
Are you worried about the carcinogenic toxic gases emitted during the curing process of bricks using phenol-formaldehyde resin binders and especially during the preheating process after ladle installation?
And are you concerned about disposing of waste bricks containing phenol-formaldehyde resin?
It is true that phenol-formaldehyde resins certainly have excellent properties when used in carbon-containing refractory materials.
However, phenol resins not only have a negative impact on the environment, but also produce carcinogens when used.
The new binder was made by combining lignin and glycerin.
Lignin is the main component of plant cell walls and acts as an adhesive that strengthens wood.
Lignin is the most abundant material on Earth after cellulose, the main component of wood, and is a carbon-neutral, biodegradable, non-toxic and renewable material.
The lignin used in the new binder is a byproduct of the pulp manufacturing process.
Glycerin (Using plant-based glycerin) is also a carbon-neutral, biodegradable, non-toxic and renewable material.
It is colorless and odorless fatty acid that is harmless to the human body and is also used in cosmetics.
This new binder has the following characteristics.
Characteristics
No Toxic Gas Emission - No Phenol-Formaldehyde (No-Phenol, No-Cresol, No-Xylenol, No-Toluene, No-Benzene, No-Benz(a)pyrene etc,)
Good wettability to Graphite - Good mixing properties
Same as the mixing, molding, and curing process of phenol resin (Curing Temperature: 200~220℃)
Physical properties similar to those of products using phenol resin and excellent HMOR
No excessive expansion and contraction during heat treatment
Carbonization of lignin after reduction firing
Eco-Friendly Recycling of used bricks due to the absence of Phenol-Formaldehyde
Excellent long-term storage properties (6 months in sealed condition)
LIGBOND
The carbonization of LIGBOND
Precautions
Mixing Procedure
[Raw materials (Coarse, Medium and fine particles) + Antioxidants + Graphite] → Dry Mixing (4~5Mins)* → LIGBOND → Wet Mixing → Pressing
Dry mixing*: In order to coat the raw materials with Graphite (Important)
Cold mixing: Excellent tackiness, wettability and dispersibility at room temperature (Mixture temperature: ≤ 40℃)
Mixing time: The mixing time can be adjusted depending on the equipment
The mixed material is evenly wetted throughout after mixing (No mold attachment during molding)
Warm up the binder before use if its viscosity increases in winter (30~40℃)
After dry mixing
After mixing the mixture with LIGBOND
MgO-C bricks with LIGBOND